Grain-systems PNEG-526 User Manual download pdf (Page 192)

This equipment shall be installed in accordance with

the current installation codes and applicable

regulations which should be carefully followed in all

cases. Authorities having jurisdiction should be

consulted before installations are made.

GSI Group

1004 E. Illinois St.

Assumption, IL 62510-0020

Phone: 1-217-226-4421

Fax: 1-217-226-4420

www.gsiag.com

Printed in the USA

1 2 ... 187 188 189 190 191 192

Tower Dryer 1
SAFETY GUIDELINES 7
SAFETY FIRST 8
READ THESE INSTRUCTIONS 9
BEFORE OPERATION AND SERVICE 9
SAVE FOR FUTURE REFERENCE 9
SAFETY PRECAUTIONS 9
INSTALLATION REQUIREMENTS 10
Electrical 10
DRYER CONTROL PANEL 11
DRYER START UP 13
OR UNLOAD RATE 14
Moisture 18
Controller 18
Optional Tri-Point 18
I. Main Screen 19
II. Set-Up of the Controller 20
III. Operation Procedure 21
IV. How the Controller Works 22
V. Alarms 23
VI. Access Drying History 24
PRE-SEASONAL INSPECTION AND 31
SEASONAL INSPECTION AND 32
LUBRICATION TABLE 33
TROUBLE 37
SHOOTING 37
TROUBLESHOOTING – BURNER 38
TROUBLESHOOTING 39
36 45
37 46
38 47
39 48
40 49
41 50
42 51
ELECTRICAL 52
DIAGRAMS 52
THE GSI GROUP 65
COMPONENT MANUALS 79
PowerFlex 4 Adjustable 81
Frequency AC Drive 81
Mounting Considerations 82
CE Conformity 82
English-3 83
English-4 84
English-5 85
Prepare For Drive Start-Up 86
English-7 87
English-8 88
English-9 89
English-10 90
English-11 91
CO Emissions Profile 94
AIRFLO® Burner 95
Pilot Gas Train 96
Start-Up Instructions 99
Page 5550-S-4 100
Series NP-LE AIRFLO 100
Series NP-LE AIRFLO 101
Burners 101
Page 5550-S-5 101
Page 5550-S-6 102
NP-1-LE-AL 103
NP-1-LE-AL-SS 104
Page 5550-S-9 105
Fastener Kits 106
Maintenance Instructions 107
CORPORATION 108
COMPONENTS 109
Flow Control Valves 110
Installation Instructions 111
Adjusting Instructions 112
Top Assembly Rotation 117
“AW” “TO” 118
Operating Instructions 119
Page 6100-S-7Ele 121
Electrical Data 122
.375" – .75" 122
Series 8730, 8760 122
Page 6100-S-9Ele 123
Normally Open Valves 123
Tandem Arrangements 124
2.31 dia 125
GEARBOXES 128
Shaft Mount Gearboxes 129
INSTALLATION OF UNIT 130
WARNING: 132
“Lubed for Life” 133
MAINTENANCE 134
135
PARTS LIST 136
TROUBLE SHOOTING 137
SM-CYCLOB 138
SPEED REDUCERS 138
Mounting 139
GENERAL CONSTRUCTION 140
.......< 142
Fr:n:ed 143
' 144
LUBRICATION 145
Slow Speed Shaft Bearing 148
High Speed Shaft Bearing 148
BEARINGS 149
SEALS, GASKETS 149
Intermediate Shaft Bearing 150
120x.155~16 150
Disassembly 151
Assembly 151
"B" 152
@' 153
TROUBLESHOOTING AND REPAIR 154
Series 72 156
Modutrol IV™ Motors 156
ORDERING INFORMATION 157
SPECIFICATIONS 157
SPRING RETURN MODEL SHOWN 158
63-2202—44 159
INSTALLATION 160
Adapter Bracket 161
Damper Linkages 161
Valve Linkages 161
Junction Box 161
NON-SPRING RETURN 162
SPRING RETURN 162
63-2202—48 163
SERIES 72 MODUTROL IV™ MOTORS 164
SETTINGS AND ADJUSTMENTS 165
Auxiliary Switch Adjustment 166
OPERATION AND CHECKOUT 167
Model 121 169
Regulators 169
To Change Spring 170
Shutdown 170
Set Point Adjustment 170
" x 171
" not available 171
Differential Regulator 172
Back Pressure 173
Condensed Parts List 1 174
", 2" and 2 174
To Service Valve (15) 175
To Service Orifice (19) 175
1" NPT Vent 176
" NPT Control 176
3" and 4" Model 121 177
4" Model 121 only 177
3" Model 121 only 177
Gas Regulators 179
MONITOR REGULATORS AND 180
EXTERNAL CONTROL LINES 180
USE WITH OTHER GASES 180
GENERAL INSPECTION AND 180
SERVICE INSTRUCTIONS 180
Page 2 of 2 Form No.V5495R4 183
 F (-40 C) 184
(See Figure 1) 185
Torque Chart 186
"C" 189
Representative 189
AIRPRESS.SWS. 190
(revised July 2009) 191
Printed in the USA 192

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Grain-systems PNEG-526 User Manual Page 192

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