Grain-systems Tanks PNEG-1092 User Manual

PNEG-109230° Bin Roof ConstructionInstallation ManualPNEG-1092Date: 08-14-12

1. Safety10 PNEG-1092 30° Bin Roof ConstructionProper Storage of Grain Bin/Silo Materials Prior to ConstructionWet storage stain (rust) will develop w

PNEG-1092 30° Bin Roof Construction 112. DecalsThe manufacturer does not warrant any roof damage caused by excessive vacuum or internal pressure from

2. Decals12 PNEG-1092 30° Bin Roof ConstructionATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring, 24&q

2. DecalsPNEG-1092 30° Bin Roof Construction 13ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring, 24&q

2. Decals14 PNEG-1092 30° Bin Roof ConstructionOverfill WarningFigure 2A Maximum Bin CapacityWARNINGDO NOT OVERFILL BIN. Stored grain, although heaped

2. DecalsPNEG-1092 30° Bin Roof Construction 15Proper Decal Sheet PlacementPrior to beginning roof construction, it is necessary to build at least 1 r

16 PNEG-1092 30° Bin Roof Construction3. Bolt and Nut UsageBolt UsageThis bolt is used in attaching roof panels to the top sidewall sheet and attachin

3. Bolt and Nut UsagePNEG-1092 30° Bin Roof Construction 17Nut UsageThis nut is used in attaching roof panels to the roof channels and to the sidewall

18 PNEG-1092 30° Bin Roof Construction4. InstructionsInstructions for Stirring DevicesBins are offered in more than one structural series for specific

4. InstructionsPNEG-1092 30° Bin Roof Construction 19Auto-Vent Assembly and Installation InstructionsThe following instructions are for assembling and

2 PNEG-1092 30° Bin Roof Construction

4. Instructions20 PNEG-1092 30° Bin Roof ConstructionInstallation8. If the roof sheet does not have a pre-punched hole for the roof vent, a hole must

4. InstructionsPNEG-1092 30° Bin Roof Construction 21Wire Grill Guard Roof Vent Assembly and Installation InstructionsThe following instructions are f

4. Instructions22 PNEG-1092 30° Bin Roof ConstructionInstallation7. If the roof sheet does not have a pre-punched hole for the roof vent, a hole must

PNEG-1092 30° Bin Roof Construction 235. Manway Cover Assembly72'-135' Obround Manway CoverFigure 5A Manway Cover AssemblyBolt hinge plates

5. Manway Cover Assembly24 PNEG-1092 30° Bin Roof ConstructionRound Manway CoverRound manway cover detail for bins 60' and smaller.Figure 5B App

PNEG-1092 30° Bin Roof Construction 256. Center Collar DetailsThe standard roof with a dome cap lid will have a center collar assembled from three (3)

26 PNEG-1092 30° Bin Roof Construction7. Farm Roof AssemblyFarm Roof AssemblyAfter completing the first sidewall ring, you are ready to begin construc

7. Farm Roof AssemblyPNEG-1092 30° Bin Roof Construction 27For best results in erecting the roof, install two (2) roof panels in four (4) places as sh

7. Farm Roof Assembly28 PNEG-1092 30° Bin Roof ConstructionRoof Assembly for 12' through 24' BinsNOTE: Be sure to install ladder rungs and s

7. Farm Roof AssemblyPNEG-1092 30° Bin Roof Construction 29Roof Assembly for 12' through 24' Bins (Continued)To assemble slide rods and cove

Table of ContentsPNEG-1092 30° Bin Roof Construction 3ContentsChapter 1 Safety ...

7. Farm Roof Assembly30 PNEG-1092 30° Bin Roof ConstructionRoof Assembly for 27' through 30' BinsNOTE: Be sure to install ladder rungs and s

7. Farm Roof AssemblyPNEG-1092 30° Bin Roof Construction 31Roof Assembly for 27' through 30' Bins (Continued)NOTE: Reference seal clip detai

7. Farm Roof Assembly32 PNEG-1092 30° Bin Roof ConstructionRoof Assembly for 27' through 30' Bins (Continued)After all roof panels have been

7. Farm Roof AssemblyPNEG-1092 30° Bin Roof Construction 33Roof Assembly for 33' through 48' Roofs with Standard Peak CapNOTE: Additional in

7. Farm Roof Assembly34 PNEG-1092 30° Bin Roof ConstructionRoof Assembly for 33' through 48' Roofs with Standard Peak Cap (Continued)Figure

7. Farm Roof AssemblyPNEG-1092 30° Bin Roof Construction 35Roof Assembly for 33' through 48' Roofs with Standard Peak Cap (Continued)NOTE: S

36 PNEG-1092 30° Bin Roof Construction8. Support Ring InstructionsRing InstructionsBe sure to install ladder rungs and safety steps as you assemble ro

8. Support Ring InstructionsPNEG-1092 30° Bin Roof Construction 37Roof Support Ring Instructions 30° RoofRoof support rings are standard on all bins u

8. Support Ring Instructions38 PNEG-1092 30° Bin Roof ConstructionFigure 8B Support and Bridging Ring InstructionsSupport rings, as shown on Page 39,

8. Support Ring InstructionsPNEG-1092 30° Bin Roof Construction 39NOTE: Welding of expansion nuts to the pipe and expansion bolt may be done as an opt

Table of Contents4 PNEG-1092 30° Bin Roof ConstructionChapter 10 Roof Assembly Instructions ...

8. Support Ring Instructions40 PNEG-1092 30° Bin Roof Construction48' Farm Roof Support InstructionsIt is recommended to start construction of th

8. Support Ring InstructionsPNEG-1092 30° Bin Roof Construction 4148' Farm Roof Support Instructions (Continued)Figure 8E Exploded Reinforcement

8. Support Ring Instructions42 PNEG-1092 30° Bin Roof Construction39', 42', 45' and 48' Commercial Roof Instructions1. Begin roof

PNEG-1092 30° Bin Roof Construction 439. Roof Stiffener Location and DetailThree (3) Stiffeners per Sidewall Sheet Commercial Stiffener Starting Locat

9. Roof Stiffener Location and Detail44 PNEG-1092 30° Bin Roof ConstructionThree (3) Stiffeners per Sidewall Sheet Commercial Stiffener Starting Locat

9. Roof Stiffener Location and DetailPNEG-1092 30° Bin Roof Construction 4539' through 48' Standard Roof Stiffener Detail 2.66" Corruga

9. Roof Stiffener Location and Detail46 PNEG-1092 30° Bin Roof Construction39' through 48' Standard Roof Stiffener Detail 2.66" Corruga

9. Roof Stiffener Location and DetailPNEG-1092 30° Bin Roof Construction 4739' Diameter Standard Roof Standard Roof Stiffener Detail 4" Corr

9. Roof Stiffener Location and Detail48 PNEG-1092 30° Bin Roof Construction42' through 105' Diameter Standard Commercial Roof Standard Roof

9. Roof Stiffener Location and DetailPNEG-1092 30° Bin Roof Construction 4972' through 105' Diameter Standard Roof Standard Roof Stiffener D

PNEG-1092 30° Bin Roof Construction 51. SafetySafety GuidelinesThis manual contains information that is important for you, the owner/operator, to know

50 PNEG-1092 30° Bin Roof Construction10. Roof Assembly Instructions39', 42', 45' and 48' Commercial Roof Assembly Instructions2 S

10. Roof Assembly InstructionsPNEG-1092 30° Bin Roof Construction 5139', 42', 45' and 48' Roof Truss AssemblyFigure 10B Use the in

10. Roof Assembly Instructions52 PNEG-1092 30° Bin Roof Construction39', 42', 45' and 48' Roof Truss Assembly (Continued)Figure 10

10. Roof Assembly InstructionsPNEG-1092 30° Bin Roof Construction 5333'-48' Flat Top InstructionsFigure 10D * NOTE: On 33' (10.06 m) an

10. Roof Assembly Instructions54 PNEG-1092 30° Bin Roof Construction54'-60' Commercial Roof Instructions1. Refer to 54'-60' Commer

10. Roof Assembly InstructionsPNEG-1092 30° Bin Roof Construction 55Figure 10E Refer Detail “A” on Page 56 for inside stiffened tanks. Refer Detail “B

10. Roof Assembly Instructions56 PNEG-1092 30° Bin Roof Construction54'-60' Diameter Roof Stiffener Detail 2.66'' Corrugation Insi

10. Roof Assembly InstructionsPNEG-1092 30° Bin Roof Construction 5754'-60' Diameter Roof Stiffener Detail 2.66'' Corrugation Outs

10. Roof Assembly Instructions58 PNEG-1092 30° Bin Roof Construction54'-60' Roof Beam Stiffener Detail for Unstiffened 2.66" and 4.00&q

10. Roof Assembly InstructionsPNEG-1092 30° Bin Roof Construction 5954' and 60' Commercial Roof Assembly InstructionsFigure 10I See Detail “

1. Safety6 PNEG-1092 30° Bin Roof ConstructionGeneral Safety StatementOur foremost concern is your safety and the safety of others associated with gra

10. Roof Assembly Instructions60 PNEG-1092 30° Bin Roof Construction54'-60' Roof Beam Stiffener Detail for Unstiffened 2.66" and 4.00&q

10. Roof Assembly InstructionsPNEG-1092 30° Bin Roof Construction 6154'-60' Roof Truss AssemblyFigure 10K Adjust tension rods to slight tens

10. Roof Assembly Instructions62 PNEG-1092 30° Bin Roof Construction54'-60' Lower Roof Truss AssemblyFigure 10L Detail “C”Two (2) rib suppor

10. Roof Assembly InstructionsPNEG-1092 30° Bin Roof Construction 6354'-60' Upper Roof Truss AssemblyFigure 10M Detail “E”Detail “D”CRP-4782

10. Roof Assembly Instructions64 PNEG-1092 30° Bin Roof Construction54'-60' Flat Top InstructionsFigure 10N Figure 10O See Figure 10O below.

10. Roof Assembly InstructionsPNEG-1092 30° Bin Roof Construction 65Temperature Cable Support PackageTemperature Cable Support Packages - for Eave Hei

66 PNEG-1092 30° Bin Roof Construction11. Roof Truss Details27'-30' Roof Truss DetailsFigure 11A 33'-36' Roof Truss DetailsFigure

11. Roof Truss DetailsPNEG-1092 30° Bin Roof Construction 6727' and 30' Rafter to Center Collar ConnectionFigure 11C NOTE: The 27' (8.2

11. Roof Truss Details68 PNEG-1092 30° Bin Roof ConstructionFor Eave Height Greater than 40'-5'' - 33' and 36' Temperature Ca

11. Roof Truss DetailsPNEG-1092 30° Bin Roof Construction 69CRP-5286 (39'-48' (11.89 m-14.63 m) Support System)CRP-5421 (54'-60' (

1. SafetyPNEG-1092 30° Bin Roof Construction 7Safety InstructionsOur foremost concern is your safety and the safety of others associated with this equ

11. Roof Truss Details70 PNEG-1092 30° Bin Roof Construction39'-60' Roof Truss DetailsFigure 11E Figure 11F NOTE: The 54' and 60'

11. Roof Truss DetailsPNEG-1092 30° Bin Roof Construction 71Figure 11G Support channel detailRoof rafter detailCable bracket detailRoof rafter field d

11. Roof Truss Details72 PNEG-1092 30° Bin Roof Construction42' and 48' Rafter/Splice/Support Intersection DetailFigure 11H NOTE: Field dril

11. Roof Truss DetailsPNEG-1092 30° Bin Roof Construction 73Temperature Cable Support Packages for Eave Heights of 40'-5'' or Less (12.

11. Roof Truss Details74 PNEG-1092 30° Bin Roof Construction27'-42' Roof Truss DetailsFigure 11I Temperature cable support detailSupport cha

11. Roof Truss DetailsPNEG-1092 30° Bin Roof Construction 75Figure 11J Roof rafter field drill holes per instructions in Figure 11F on Page 70.(36&apo

76 PNEG-1092 30° Bin Roof Construction12. 48' Farm Roof Support SystemCRP-6263 (48' (14.63 m) Support System) Eave Height Less than 40'

12. 48' Farm Roof Support SystemPNEG-1092 30° Bin Roof Construction 77Figure 12A Temperature cable detailSupport channel detailSplice plate detai

12. 48' Farm Roof Support System78 PNEG-1092 30° Bin Roof ConstructionField Fabricated Temperature Cable Support Attachment Recommendation30° Non

12. 48' Farm Roof Support SystemPNEG-1092 30° Bin Roof Construction 79Field Fabricated Temperature Cable Support Attachment Recommendation30° Non

1. Safety8 PNEG-1092 30° Bin Roof ConstructionPrepare for EmergenciesBe prepared if fire starts.Keep a first aid kit and fire extinguisher handy.Keep

12. 48' Farm Roof Support System80 PNEG-1092 30° Bin Roof ConstructionField Fabricated Temperature Cable Support Attachment30° Commercial Roof an

12. 48' Farm Roof Support SystemPNEG-1092 30° Bin Roof Construction 81Field Fabricated Temperature Cable Support Recommendations for Cables above

12. 48' Farm Roof Support System82 PNEG-1092 30° Bin Roof ConstructionField Fabricated Temperature Cable Support Recommendations for Cables below

12. 48' Farm Roof Support SystemPNEG-1092 30° Bin Roof Construction 83Field Fabricated Temperature Cable Support Recommendations for Cables above

12. 48' Farm Roof Support System84 PNEG-1092 30° Bin Roof ConstructionOptional Grain Bin Eave Seal InstallationFigure 12I Before placing the eave

PNEG-1092 30° Bin Roof Construction 8513. 30° Roof Panel Information* Rib length and number of roof rib holes are the same for upper panel 72' (2

86 PNEG-1092 30° Bin Roof ConstructionNOTES

PNEG-1092 30° Bin Roof Construction 8714. WarrantyGSI Group, LLC Limited WarrantyThe GSI Group, LLC (“GSI”) warrants products which it manufactures to

This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in

1. SafetyPNEG-1092 30° Bin Roof Construction 9Safety Sign-Off SheetAs a requirement of O.S.H.A., it is necessary for the employer to train the employe